• Smart BMS Communication

Redefining the BMS: From a Black Box to a Transparent, Intelligent Partner

Hello, I’m Caleb, a senior battery system architect at Himax Electronics.
When discussing high-quality battery systems, most people immediately think about the cells—and rightly so. Cells are the heart of the system. However, in our experience, what truly determines whether a battery becomes a liability or a competitive advantage is the Battery Management System—especially its communication capability.

A modern BMS is far more than just a protection circuit.

battery-intelligent-bms
It acts as the nervous system, the decision-maker, and the data hub of your energy system. Moreover, its ability to communicate efficiently, reliably, and securely with your main controller directly affects product intelligence, reliability, and long-term maintainability.

Now, let’s consider a common problem we hear from customers.

Before explaining what we do, let me ask you something—do any of these sound familiar?

  • The battery “works,” but its internal state remains unclear

  • When a fault occurs, identifying the real root cause is difficult

  • Battery data cannot be logged or analyzed effectively

  • Your host system struggles to communicate smoothly with batteries from different suppliers

  • Every battery change requires software modification and revalidation

Ultimately, these issues all point to the same root cause: the battery is treated as a black box.

At Himax, our mission is to change that.
Therefore, our value lies in customizing the BMS communication protocol, transforming your battery system from a simple power source into a visible, interactive, and manageable intelligent module within your product.

How our customized BMS communication creates real value

1. Seamless compatibility: true plug-and-play integration

What this means for you:
Faster development, lower software cost, and fewer integration headaches.

Instead of handing you a “standard protocol” and asking your engineers to adapt, we do the opposite: we start by understanding your system.

We analyze:

  • Your controller interface (CAN, UART, RS485, SMBus, I²C, etc.)

  • Your existing software architecture

  • Your timing, data rate, and fault-handling requirements

Based on this, we design the BMS to speak the same language as your host system.

For example:

  • If your platform uses CAN 2.0B, we can follow industry conventions (like CANopen-style object mapping) or fully adapt to your proprietary CAN IDs and data frames.

  • If your system is SMBus-based, we align register definitions and command behavior with your firmware expectations.

The result is simple but powerful:
When the battery is connected, communication works immediately, reliably, and predictably—no lengthy protocol reverse-engineering, no unnecessary code rewriting.

2. Full transparency: deep insight into battery health and behavior

What this means for you:
Smarter products, better user experience, and proactive maintenance.

Basic BMS communication only exposes voltage, current, and temperature.
That’s like checking a patient’s pulse but ignoring everything else.

In contrast, with our customized protocol, you gain access to meaningful, actionable battery intelligence, such as:

  • State of Health (SOH)

  • Available power capability in real time

  • Individual cell balancing status

  • Charge/discharge stress history

  • Detailed fault and protection logs with timestamps

Why does this matter?
Because your product can now:

  • Predict performance limitations before they happen

  • Adjust power consumption dynamically

  • Provide accurate remaining runtime estimates

  • Guide users with smarter usage or charging recommendations

In short, the battery stops being reactive—and becomes predictive.

3. Communication as a security and permission boundary

What this means for you:
Hardware-level safety, reduced risk, and controlled access.

Communication is not just about data—it’s also a security layer.
Accordingly, in our BMS designs, we implement multi-level access control directly at the protocol level.

For example:

  • End users can only read basic information like SOC and alarms

  • Your production system can access full diagnostics and configuration

  • Only authorized service tools, using authentication keys or challenge-response mechanisms, can:

    • Modify protection thresholds

    • Perform calibration

    • Trigger firmware updates

This prevents:

  • Accidental misconfiguration

  • Unauthorized parameter changes

  • Malicious access through the communication interface

Ultimately, security is enforced at the source, not patched later in software.

4. Designed for the future, not just today

What this means for you:
Longer product life, lower redesign cost, and protected investment.

At Himax, we never design a communication protocol only for current requirements.
From the very beginning, we plan for:

  • Reserved command ranges

  • Expandable data frames

  • Version management and backward compatibility

This approach allows future upgrades such as:

  • Adding new sensors (e.g., smoke, pressure, or humidity)

  • Implementing advanced charging algorithms

  • Supporting cloud connectivity or remote diagnostics

Most importantly, many of these upgrades can be delivered through firmware and protocol updates, without changing the battery hardware.
As a result, your battery platform stays relevant as your product evolves.

From “communication” to a complete ecosystem

A customized BMS communication protocol is not an isolated feature.
Rather, it is a natural extension of our system-level battery design, tightly integrated with:

  • Hardware architecture

  • Firmware logic

  • Safety strategy

  • Mechanical and thermal considerations

Therefore, at Himax, we don’t just deliver a battery pack that supplies power—we deliver a deeply integrated intelligent energy subsystem that works in harmony with your product.
This is how batteries move from being a cost center to becoming a strategic advantage.

Let’s talk

If you are currently struggling with battery communication, system integration, or underutilized battery data—or if you want your next product to be smarter and more competitive from day one—we’d be glad to help.

Share your platform details with us, and we will provide an initial BMS communication architecture recommendation tailored specifically to your system.

We look forward to building smarter energy solutions together.

Common Battery Cell Types:

Himax Electronics provides premium Grade A NiMH, LiPO, lithium-ion and LiFePO₄ battery cells exclusively. Engineered for electric mobility and industrial applications, our cells feature exceptional safety standards, consistent high quality and extended cycle life, ideal for system integrators, OEMs and global B2B partners.

Lithium ion cells:

Model Nominal Voltage Nominal Capacity Dimension Approx. Weight
18650 2000mAh 3.7V 2000mAh φ 18*65mm 43g
18650 2200mAh 3.7V 2200mAh φ 18*65mm 41.5g
18650 2500mAh 3.7V 2500mAh φ 18*65mm 48g
18650 2600mAh 3.7V 2600mAh φ 18*65mm 46.5g
18650 3000mAh 3.7V 3000mAh φ 18*65mm 47.5g
18650 3200mAh 3.7V 3200mAh φ 18*65mm 46g
18650 3400mAh 3.7V 3400mAh φ 18*65mm 49g
26650 4000mAh 3.7V 4000mAh φ 26*65mm 85g
26650 5000mAh 3.7V 5000mAh φ 26*65mm 95g

LiFePO4 Battery Cells:

Model Nominal Voltage Nominal Capacity Dimension Approx. Weight
32700 6000mAh 3.2V 6000mAh ф32*70mm 43g
26650 4000mAh 3.2V 4000mAh ф26*65mm 41.5g
18650 1500mAh 3.2V 1500mAh ф18*65mm 48g
28148115 52Ah 3.2V 52Ah 28.7*148.3*118.8mm 46.5g
48174132 100Ah 3.2V 100Ah 48.5*174.4*132.7mm 47.5g
48173170 120Ah 3.2V 120Ah 48.5*174.4*170.6mm 46g
45173209 150Ah 3.2V 150Ah 45.5*174.3*209.7mm 49g
54173200 206Ah 3.2V 206Ah 54.4*175.2*207.6mm 85g
72173200 277Ah 3.2V 277Ah 72.3*175.2*207.6mm 95g

NiMH Battery Cells:

Model Nominal Voltage Nominal Capacity Dimension Approx. Weight
2/3AAA 300mAh 1.2V 300mAh ф10.5*29mm 8g
5/4AAA 800mAh 1.2V 800mAh ф10.5*50.5mm 14g
AAA 800mAh 1.2V 800mAh ф10.5*44.5mm 13g
AA 1800mAh 1.2V 1800mAh ф14.5*50.5mm 29g
AA 1500mAh 1.2V 1500mAh ф14.5*50.5mm 28g
AA 2600mAh 1.2V 2600mAh ф14.5*50.5mm 33g
AA 2200mAh 1.2V 2200mAh ф14.5*50.5mm 30g
4/5SC 2200mAh 1.2V 2200mAh ф23*34mm 46g
SC 3000mAh 1.2V 3000mAh ф23*43mm 60g
2/3A 1100mAh 1.2V 1100mAh ф17*28mm 21g
A 2100mAh 1.2V 2100mAh ф17*50mm 36g
4/5A 1900mAh 1.2V 1900mAh ф17*43 mm 33g
A 2300mAh 1.2V 2300mAh ф17*50mm 38g
D 7000mAh 1.2V 7000mAh ф33*61.8mm 165g
D 9000mAh 1.2V 9000mAh ф33*61.8mm 175g
F 12000mAh 1.2V 12000mAh ф33*90.5mm 210g

LiPO Battery Cells:

Model Nominal Voltage Nominal Capacity Dimension Approx. Weight
802030 400mAh 3.7V 400mAh 8.0*20.0*30.0mm 9g
702530 500mAh 3.7V 500mAh 7.2*25.5*30.5mm 11g
803040 950mAh 3.7V 950mAh 7.25*30.0*40.5mm 18g
603148 1000mAh 3.7V 1000mAh 6.0*31.5*48.0mm 17g
853450 1500mAh 3.7V 1500mAh 8.5*34.0*50.0mm 26g
783759 2000mAh 3.7V 2000mAh 7.8*37.5*59.5mm 33g
904450 2200mAh 3.7V 2200mAh 9.0*44.5*50.8mm 39.5g
824370 2800mAh 3.7V 2800mAh 8.3*44.0*71.0mm 51.5g
3763133 3400mAh 3.7V 3400mAh 7.8*64*138mm 100g
596483 3500mAh 3.7V 3500mAh 5.9*64.0*83.0mm 65g
105273 5000mAh 3.7V 5000mAh 10.0*52.0*73.0mm 90g
7570140 8000mAh 3.7V 8000mAh 7.5*70.0*140.0mm 156g
  • If you’d like to learn more about battery cells or customize a battery pack, please contact us.
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